Discussion on the Research and Development Process of Construction Machinery Safety Controller Meeting the Functional Safety Standard
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摘要: 本文介绍一种工程机械安全控制器的研发过程,其研发过程及安全控制器满足IEC 61508 SIL2标准以及ISO13849 PL d,Cat.3类架构要求。该控制器支持双核控制:控制核心和诊断核心,控制核心负责基本控制功能,诊断核心负责诊断功能,二者可通过SPI总线进行数据交互。硬件设计中电源部分实现过压和欠压等异常状态的自动检测,模拟量和数字量输入通道满足1oo2架构(ISO 13849)要求,功率输出通道具备两条关闭路径,固件部分的安全与非安全相关功能底层软件完全隔离,提高控制器的可靠性。Abstract: This article introduces the development process of a safety controller for construction machinery, the development process and safety controller meet the requirements of IEC 61508 SiL2 and ISO 13849 PL d, Cat.3 requirements. The controller includes dual cores: one for standard function and the other for diagnostics and they communicate with each other through SPI. In the hardware design, the power supply part realizes the automatic detection of overvoltage, undervoltage and other abnormal states, All analog and digital input channels meet the 1oo2 architecture (ISO 13849) and all power output channels have two shutdown paths, the power output channel has two close paths. The bottom software of the safety and non safety related functions of the firmware is completely isolated to improve the reliability of the controller.
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Key words:
- functional safety /
- construction machinery controller /
- safety integrity
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[1] 靳江红,吴宗之,胡玢.对功能安全基础标准IEC61508的研究[J].中国安全生产科学技术,2009,5(2):71-75. [2] 史学玲,冯晓升.功能安全与安全完整性等级综述[J].自动化博览,2013(3):24-27.
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